If you are looking for an extrusion profile cut in a certain length and the volume you require is high, you should
definitely go with an extrusion company directly. There are lots of extrusion companies dealing with high-volume
production. Though, these companies are not willing to handle low-volume aluminum & plastic extrusion projects,
unless you are one of their VIP customers. so it is very difficult get prototype aluminum extrusions . At Tinheo, we
have solid partners for short run custom aluminum extrusions services. They take good care of our projects, both in
quality and lead times. We also routinely do quality control on your project before shipment.
Compared with traditional extrusion companies, we have a large amount of CNC machines, so we can do precision
post-machining in house.
We offer custom aluminum extrusion profiles, and we can combine extrusion with other manufacturing
methods such as CNC milling, turning, and bending to make the final parts.
Most extrusion companies set very high MOQs. Tinheo doesn’t, so we are the best choice for lower volumes.
One-off prototype extrusions or a few hundred units? No problem.
If you don’t want to wait 30+ days to get your extrusion mold and profiles manufactured, come to us! We
can finish everything in half the industry-standard time or even less.
Custom Low Volume Extrusion Services
Aluminum extrusion is defined as the process of shaping aluminum material by forcing it to flow through a
opening in a die. Aluminum material emerges as an elongated piece with the same profile. Alloys we commonly
with include: 6061, 6063.
What is Aluminum Extrusion?
Aluminum extrusion is the process of shaping aluminum material by forcing it to flow through a shaped opening in a
When extruded in this way, the aluminum material comes out of the die as an elongated piece with a continuous
cross-sectional profile, and this profile can be highly complex and detailed. For non-specialists, an easy
of extrusion is to think about how pasta shapes or Play-Doh are made. In both cases, dough is fed into a chamber,
pressure is applied by turning a crank or handle, and strands of the stuff are squeezed out of a small hole.
the attachment for this hole affects the cross-section of the strands, giving you the choice between e.g.
penne, or something else.
Of course, aluminum billets aren’t quite as malleable as pasta dough, so the aluminum extrusion process requires a
of force — typically via huge amounts of hydraulic pressure — and, in some cases, the application of heat.
How Does Aluminum Extrusion Work?
The aluminum extrusion process can be carried out in one of two ways: hot extrusion or cold extrusion. There are
to use both methods. Hot extrusion allows for greater volumes of aluminum to be fed into the die, quickly and at
pressure, while cold extrusion can produce mechanically superior parts with a good surface finish and resistance to
Common Extrusion Applications
Standard Aluminum Extrusion Profiles
Custom aluminum extrusion profiles can be cut to any 2D cross-sectional shape. However, there are several standard
aluminum extrusion profiles suitable for many projects, including extruded aluminum bar and extruded aluminum
channel of various forms.
Standard profiles include:
Profiles also come in standard sizes and series. These include:
2020 aluminum extrusion (20 mm x 20 mm)
80/20 aluminum extrusion (T-slot aluminum extrusion)
2040 aluminum extrusion (20 mm x 40 mm)
3030 aluminum extrusion (30 mm x 30 mm)
Custom Aluminum Extrusion Profiles
Standard aluminum extrusion profiles (like extruded aluminum channel or extruded aluminum bar) are typically mass
manufactured by extrusion specialists; if you need large quantities of standard extruded aluminum profiles, you are
better off using the services of one of these companies.
However, for custom aluminum extrusion profiles with a nonstandard aluminum extruded shape, 3ERP may be a better
option. That’s because we accept low-volume extrusion orders — for prototyping and small batch production — allowing
you to experiment with custom profiles.
In addition to creating custom aluminum extrusion profiles using custom dies, we can combine extrusion with other
manufacturing processes (like CNC machining) to produce custom final parts. This can allow us to make parts faster
and more affordably, especially if the majority of the part has a consistent cross-section.
Creating a custom extrusion, then using a CNC mill to add details, holes, or threads.
Creating a round extrusion, then using a CNC lathe to add taper or other features.
Creating a custom extrusion, then adding text or other engraving with a laser cutter.
Finishing Options for Aluminum Extrusions
Aluminum extrusion is used to mass produce lots of non-cosmetic parts like tubing and frames, where finishing may not be especially important. However, custom aluminum extrusion is also used to produce high-value products which may benefits from the addition of color, text, logos, and other finishing procedures.
Suitable surface finishing procedures for aluminum extrusion include:
Basic mechanical finishing: Treatments like buffing, bead blasting, and grinding can be carried out to adjust the
surface quality of aluminum extrusions, sometimes in preparation for other surface finishes.
Anodization: Aluminum extrusions can be anodized to give them a scratch-resistant and oxidization-resistant coating
with an excellent cosmetic appearance.
Painting: Whether the part needs a matte, gloss, or textured finish, painting is an effective way to alter the color
and surface appearance of an aluminum extrusion.
Powder coating: Powder coating is a suitable alternative to anodizing, giving excellent chemical resistance and
consistency of tone.
Silk-screen printing: One of the simplest ways to add text and logos to aluminum extrusions, silk-screen printing is
cheaper than machine-based finishing procedures.
Laser engraving: Laser engraving can be used to add detail, including text, to an extrusion, and it will not rub off
over time. It is therefore useful for essential features like part serial numbers.
Applications of Aluminum Extrusion
Aluminum extrusions are used in heavy industry, aerospace, the food industry, and elsewhere. Common aluminum
extrusions include extruded aluminum heatsinks and profiles for tracks, frames, and rails.
Industrial: Extruded aluminum can be used to make industrial equipment like workbenches and carts, as well as
extruded aluminum frames / extruded aluminum framing. Standard framing systems include extruded aluminum T-slot
structural framing (80/20 extruded aluminum framing).
Construction: Architecture and construction provide several uses for aluminum extrusion such as extruded aluminum
rails, balustrades, and ladders.
Electrical: Aluminum is electrically conductive and is therefore useful in its extruded form for lighting components
such as LED aluminum extrusions, solar panel support structures, and more.
Transport: Extruded aluminum is good for fabricating items like automotive, horse, and boat trailers.